Leave Your Message
OEM & ODM
Featured

Special Industries IPC Deep Customization | Empowering Cutting-Edge Industry Applications

2025-07-23

Service Overview

As the core carrier of the industrial computing power hub, the customized service for industrial

Against the backdrop of Industry 4.0 and the iteration of intelligent manufacturing, aging industrial computers can achieve performance leaps through precise configuration upgrades. Our services focus on core components such as processors, memory, and storage, providing end-to-end upgrade solutions from hardware replacement to system optimization. These solutions enable adaptation to new scenario requirements without replacing the entire machine, averagely reducing upgrade costs by 40% and extending the equipment's service life by 5-8 years.

Core Upgrade Capabilities

Hardware Core Component Upgrade

Processor Upgrade

Upgrade Platform:

As the leader in the processor field, the Intel platform covers from entry-level to high-end segments. Processor upgrades for Intel platforms typically bring significant performance improvements, especially in multi-tasking, running large-scale software, or gaming scenarios.

The AMD platform is renowned for its high cost-performance ratio and excellent multi-threading performance. In recent years, AMD has made remarkable progress in the processor market. Its Ryzen series processors have won widespread acclaim for their outstanding performance-to-power ratio.

In addition to the two mainstream platforms, Intel and AMD, several other platforms also deserve attention. These platforms may be optimized for specific fields or requirements, such as embedded systems, servers, etc.

When upgrading processors, users should select suitable platforms based on their actual needs and budgets. Meanwhile, it is crucial to pay attention to issues such as processor interface types, motherboard compatibility, and heat dissipation to ensure smooth upgrades and optimal performance.

Typical Scenarios:

In intelligent manufacturing, the upgrade of AI visual inspection algorithms has reduced the defect recognition speed from 20ms/frame to 6ms/frame. In energy monitoring, the number of data collection points has been expanded from 100 to 500, with real-time analysis delay ≤50ms.

Memory Expansion

Technical Solutions:

Example, 8GB→32GB DDR4 3200MHz (bandwidth increased from 25.6GB/s to 102.4GB/s). ECC memory upgrade: Error checking and correcting function, suitable for medical devices (misdiagnosis rate reduced by 99.9%).

Application Scenarios:

  • Intelligent warehousing: WMS system concurrent tasks increased from 50 to 200, order processing efficiency tripled.
  • Rail transit: Onboard data cache expanded from 1 hour to 8 hours, stability of network-interruption resume transmission improved.

Applicable Scenarios:

  • Vehicle-mounted equipment: Resistant to power fluctuations.
  • Critical systems: MTBF increased from 100,000 hours to 500,000 hours (e.g., rail transit signaling systems).

Storage Upgrade

Solution Comparison:

Upgrade Type Technical Parameters Performance Improvement
HDD→NVMe SSD 512GB→2TB, read speed 3500MB/s Boot time reduced from 45s to 8s
Single Disk→RAID 5 4×1TB SSD, redundant backup Data security enhanced

Industrial Scenarios:

  • Metallurgy industry: Historical data storage expanded from 3 months to 2 years, retrieval speed increased by 10 times.
  • Medical imaging: DICOM image loading time reduced from 15s to 2s, supporting real-time access to 4K images.

Power Supply Upgrade

Core Solutions:

  • Standard power supply→Wide-voltage redundant power supply (9-60V DC input, dual-channel automatic switching).
  • Power upgrade from 200W to 400W (supports more expansion cards, such as dual GPUs).

Functional Module and System Upgrade

Communication Module Upgrade

Wireless Upgrade:

  • 4G→5G Sub-6GHz (peak rate 3.5Gbps, latency reduced from 50ms to 10ms).
  • WiFi-5→WiFi-6 (suitable for high-density equipment in factories).

Wired Upgrade:

  • 100Mbps LAN→2.5G LAN (bandwidth increased by 2.5 times, suitable for industrial IoT)

System and Software Optimization

System Upgrade:

  • Windows upgrade (supports Long-Term Servicing Channel)
  • Linux kernel upgrade (improved driver compatibility, real-time performance optimization), etc.

Application Tuning:

  • SCADA system memory optimization: Occupancy reduced from 2.8GB to 1.2GB, enabling monitoring of more points

Full Process of Upgrade Service

Current Status Diagnosis

The technical team collects information through customer communication and meticulously records the existing configuration of the industrial control computer, including:

  • Processor model (e.g., Intel Core i5-6500)
  • Memory capacity (8GB DDR4)
  • Storage type (1TB HDD)
  • Power supply wattage (200W)
  • Communication module specifications (100Mbps LAN port)

Meanwhile, the team will understand the system version (e.g., Windows 10 LTSC), major application software (SCADA system), and current performance bottlenecks of the equipment.

Requirement Analysis

Combined with the customer's application scenarios, the upgrade objectives are clarified: for example, intelligent manufacturing production lines require acceleration of AI visual inspection, and energy monitoring systems need to expand data collection capabilities. Performance indicators are quantified based on these objectives.

Upgrade Implementation and Debugging

Hardware Replacement
After powering off, disassemble old components in sequence, install new processor, memory, storage and power modules, ensuring firm interface connections and uniform application of thermal grease.

System and Software Deployment
Reinstall the operating system adapted to new hardware and update drivers. Deploy upgraded application software, configure network parameters and communication protocols to ensure normal operation of all modules.

Customized Process

Leave Your Message