Industrial PC Module Deep Customization | Industrial-Grade Scenario-Based Solutions Hub
Service Overview
As the core unit for realizing specific industrial functions, the compatibility and expandability of industrial PC modules directly determine the intelligence level of the system. Our module customization services focus on the differentiated needs of industrial scenarios for communication, control, and computing, providing end-to-end customization solutions from hardware design to functional verification. These solutions precisely fill the functional gaps in industrial control systems, helping enterprises achieve efficiency breakthroughs in intelligent manufacturing, intelligent transportation, and other fields.
Customization Capabilities
Communication Modules
Wireless Communication Series
Cellular Networks: 4G/5G modules with industrial-grade SIM card slots, wide-temperature operation, and built-in GPS positioning, suitable for mobile device monitoring.
LoRa: Long-range (3-15km), low-power consumption, supporting star/Mesh networking, requiring customized transmission power and frequency.
WiFi/Bluetooth: WiFi6 for high-speed transmission, Bluetooth 5.0 for low power consumption, requiring antenna design optimization (external/built-in PCB antenna) to enhance signal stability.
Wired Communication Series
Ethernet: Supports RJ45 interface with selectable rates of 10/100/1000Mbps. Industrial-grade models support redundancy protocols (e.g., MRP, PRP) and anti-loosening terminal designs for vibration environments.
Serial Ports: RS232/485/422 standards with isolation protection (over 2500V) against surges, supporting industrial protocols like Modbus RTU for connecting PLCs and sensors.
Control Modules
GPIO Control Modules
Can combine digital (DI/DO), analog (AI/AO), and CAN bus as needed. For example, customize 16-channel optocoupler-isolated DO interfaces for device start/stop control, or 8-channel 16-bit AI interfaces for sensor data collection.
IO Module Cards
COM ports (RS232/RS485), multi-USB interfaces, etc.
Data Processing Modules
Edge Computing Modules
Equipped with NVIDIA Jetson AGX Orin, supporting TensorFlow/PyTorch frameworks, suitable for fault diagnosis in photovoltaic power stations and visual inspection for intelligent sorting.
Image Recognition Modules
8MP industrial camera interface integrated with AI algorithms, defect detection accuracy ≥99.2%, adapted for quality inspection of electronic components.
Full Process of Customization Services
Requirement Analysis and Solution Planning
Communicate deeply with clients to clarify application scenarios (e.g., intelligent manufacturing, intelligent transportation), core functional requirements (communication, control, or data processing), and performance indicators (e.g., transmission distance, computing power requirements). Combining the characteristics of the industrial environment (temperature, vibration, electromagnetic interference), evaluate interface types, protocol standards, and protection levels, and deliver customized technical solutions and feasibility reports.
Hardware Design
Select core components such as processors, communication chips, and sensors based on the solution, draw schematics and PCB layouts, and focus on designing interface isolation protection (e.g., 2500V optocoupler isolation), heat dissipation structures (fins/fans), and anti-vibration layouts. For example, optimize antenna design for communication modules and customize multi-channel I/O interface combinations for control modules.
Prototype Development and Testing Validation
- Fabricate functional prototypes and complete module assembly and system integration.
- Functional Testing: Verify core indicators such as communication rate, I/O response, and data processing accuracy.
- Environmental Testing: Simulate -40℃~85℃ high/low temperature, waterproof/dustproof, vibration, and impact.
- Stability Testing: 7×24-hour continuous operation.
Optimization Iteration and Mass Production Preparation
Optimize the design based on test results, adjusting component selection or software algorithms. Conduct small-batch trial production to verify the production process and improve quality control standards.
Mass Production and Delivery
Scale production of modules, carry out 100% factory inspection (functional testing, appearance inspection), provide customized delivery services to ensure seamless integration with clients’ industrial systems, and offer long-term technical support and upgrades.
Customized Process
