Industrial PC Chassis Deep Customization | Industrial-Grade Scenario-Based Solutions Hub
Service Overview
As the physical carrier for stable equipment operation, the protection performance of industrial PC chassis directly determines the reliability of devices in complex industrial environments. Our chassis customization services focus on core needs such as dust protection, water resistance, and anti-vibration. We provide end-to-end customization solutions covering material selection, protection grade, and installation structure, ensuring industrial PC continue to operate in extreme scenarios like high temperatures, heavy dust, and vibration, while optimizing space utilization and installation adaptability.
Customization Capabilities
Model & Material Customization
Model Coverage
Provides standard and non-standard models including 1U/2U/3U/4U/8U rack-mounted, wall-mounted, embedded, MINI fanless, server chassis, and industrial panel PC, adapting to scenarios such as energy monitoring, intelligent production lines, and rail transit.
Scientific Material Selection
Aluminum alloy: Lightweight+excellent heat dissipation, suitable for conventional industrial environments.
Die-cast aluminum: High strength+precise molding, ideal for complex structural designs.
Steel plates (carbon steel/stainless steel): Salt spray resistance+corrosion resistance, suitable for harsh environments.
Industrial PC material selection must closely align with scenario requirements, choosing appropriate chassis profiles based on on-site application environments.
Protection Design Customization
Wide-Temperature Protection Design
In high/low temperature environments, thermal insulation materials (silicone rubber seals) prevent shell condensation.
Anti-Vibration Design
Shock and vibration tests (compliant with ISO-16750 standard), with internal components fixed by shock-absorbing pads.
Modular Space Design
Zoned layout for motherboard area, power supply area, and expansion slots, supporting flexible expansion of PCIe/PCI interfaces (e.g., space reservation for multi-COM industrial computers).
Optimized heat dissipation channels: Integrated design of heat sinks and chassis shells.
Flexible Installation Methods
- 19-inch standard rack: High-density deployment in data centers.
- VESA wall-mounted: Installation for production line human-machine interface (HMI).
- DIN Rail (guide rail type): Quick disassembly in control cabinets, suitable for automated production line maintenance.
Structural & Installation Customization
Full Process of Customization Services
Scenario Requirement Diagnosis
The technical team conducts one-on-one communication to collect environmental parameters (temperature/humidity/dust concentration), installation space (such as control cabinet dimensions W×H×D), and internal component specifications (motherboard size/power supply type), and outputs the “OEM&ODM Customization Requirement Specification”.
3D Solution Design
Provide design schemes and design drawings.
Sample Testing and Verification
Protection Testing
Dust - proof testing, water - proof testing.
Environmental Testing
High - low temperature cycling to verify the aging performance of sealing rings; vibration testing to check the deformation of installation holes.
Mass Production Optimization and Delivery
DFM (Design for Manufacturability) Optimization
Simplify the parting surface of stamping dies, reducing mold costs by 20%; standardize accessories (such as universal screw holes) to reduce the number of custom parts.
Full - process Quality Inspection
Incoming Quality Control (IQC): Hardness testing of aluminum alloy plates.
Finished Product Inspection: Random inspection of each chassis.
