Industrial Motherboards Deep Customization | Industrial-Grade Scenario-Based Solutions Hub
Service Overview
As the core carrier of the industrial computing power hub, the customized service for industrial motherboards focuses on the differentiated needs of scenarios like industrial automation and intelligent equipment. It delivers end-to-end, in-depth customization covering processor architecture, hardware architecture, schematic design, PCB design, and system adaptation.
We develop exclusive industrial motherboard customization solutions adhering to industrial-grade standards. Leveraging core capabilities including chipset selection, interface expansion, wide-temperature and anti-vibration design, and by using components such as high-temperature-resistant ones, we ensure the stable operation of equipment in harsh environments.
Customization Capabilities
Hardware Customization
Chip and Computing Power Configuration
Supports customization of Intel/AMD/domestic chips. Based on the application scenarios of metallurgy, mining and other projects, low-power or high-performance processors are matched, and memory is synchronized with SSD/HDD/flash storage combinations to avoid computing power redundancy.
Interface and Expandability
Breaking free from fixed interface constraints, it supports slots such as PCIe/PCI/Mini PCIE, enabling external connection of graphics cards, network cards, storage expansion cards, etc., to meet diverse needs for graphic processing, high-speed network communication, large-capacity storage, etc. During customization, various interfaces can be equipped as required:
Serial Ports (COM Ports): Feature strong anti-interference and high stability, suitable for connecting devices like PLC controllers. Common standards include RS232/RS485, adapting to data transmission in different industrial scenarios.
USB Interfaces: Offer plug-and-play convenience, ranging from common USB2.0 to high-speed USB3.0 and higher versions, supporting connections with industrial keyboards, data collectors, and other peripherals.
These empower efficient operation of industrial equipment.
Form Factor and Protection Design
Motherboards can be customized into common sizes like 3.5-inch, 5.25-inch, or specifications such as ATX, Micro-ATX, and ITX based on equipment space and layout requirements, flexibly adapting to the internal structures of different industrial devices.
Materials & Protection: Industrial-grade components resistant to high temperatures and moisture are selected to ensure stable motherboard operation in complex environments. Electromagnetic compatibility (EMC) design, such as "well-shaped mesh wiring," is adopted to reduce electromagnetic interference. Some motherboards are equipped with buffer components, like protective frames with rubber cushioning pads, to minimize damage from external impacts, providing all-round reliability.
Model Adaptability: Compatible with over 10 types of devices, including rack-mounted, embedded, fanless, rugged portable, and industrial panel PC. Wide-temperature adaptation is standard, with optional configurations for more extreme operating temperatures.
Software & System Integration
Operating System Pre-installation
Supports adaptation and debugging of real-time systems like Windows, Linux, and Ubuntu. Integrates customer-specific industrial control software (such as configuration software) and completes driver debugging before delivery, shortening project deployment cycles.
Modular Function Development
Modular development of industrial PC functions decomposes the system into independent functional modules, including CPU, storage, communication, GPIO control modules, etc. With standardized design, modules can be combined as needed-for example, integrating different function cards via PCIe/Mini PCIe interfaces. Development focuses on module compatibility and expandability to shorten development cycles, facilitate post-sales maintenance upgrades, and adapt to diverse scenarios like industrial automation and intelligent equipment.
Structural Customization
Dimensions and Specifications
Provides standard sizes (ATX/Micro-ATX/Mini-ITX) and special customized dimensions, adapting to equipment spaces such as industrial tablets and control cabinets-e.g., compact wall-mounted designs for new energy power stations.
Cooling and Protection
Adopts fanless passive cooling, active cooling with fan modules, interface protection, EMI shielding, etc. Through precise cooling and protection designs, industrial motherboards maintain an MTBF (Mean Time Between Failures)≥100,000 hours in extreme environments, meeting the long-term reliable operation needs of critical fields like intelligent manufacturing and energy exploration.
Full Process of Customization Services
Requirement Analysis and Specification Definition
Clarify application scenarios (e.g., industrial control, medical equipment), performance indicators (CPU/memory configuration), interface types (USB/COM/PCIe, etc.), and environmental requirements (high-temperature resistance, dust protection, etc.).
Solution Design and Review
Hardware Design: Determine the processor architecture and circuit schematics, and plan the PCB layout and layer count (e.g., 4-layer/6-layer/8-layer boards).
3.2.2 Feasibility Assessment: Review the solution's cost, technical difficulty, and compatibility (e.g., adaptability to existing equipment).
Prototype Development and Testing
PCB Prototype Fabrication: Solder components and complete the assembly of the prototype motherboard.
Testing Items Include: Functional stability (booting/interface debugging), environmental adaptability (high-low temperature and vibration tests), and electromagnetic compatibility (EMC testing).
Optimization and Iteration
Modify the design based on test results (e.g., signal interference, heat dissipation issues), and adjust component selection or PCB routing.
Mass Production and Delivery
Conduct small-batch trial production for verification before mass production. After confirmation, scale up production and simultaneously provide technical documents (schematics, drivers) and after-sales support.
Full-Cycle Services
Provide 7×24-hour online support, telephone services, and repair services. Support firmware upgrades and compatibility expansion. Professional technicians respond promptly to ensure stable operation throughout the equipment's lifecycle and safeguard business continuity.
Customized Process
